Tuesday, June 30, 2015

Reading Chamfers

I've got a short post today.  We need to talk about chamfers and how the test shows them.  We all know that there are multiple ways to dimension a chamfer on a drawing.  The exam uses a couple of different ways.

Here are a few ways you will see chamfers on the exam.




The key to chamfers on the exam is to know where the reference plane is.  If you are shown a 45° chamfer, the orientation does not matter, but when you are given a 60°, the reference surface becomes very important.  Here is an example for defining an edge chamfer.



Also, one word of caution, I've had several instances, more in the past, where chamfers flip on you in patterns or mirrors.  Be wary of the chamfer...

Until next time,

Bryan

Monday, June 15, 2015

CSWP Segment 1: Equations


In this entry, we’ll discuss equations and variables.  By using variables, you can assign a dimension to multiple features or sketches and update them from one location.  This is much easier than trying to remember in your model where the dimension 15mm occurs.  Also, an equation in SOLIDWORKS is a very powerful tool.  You can control parts and have them automatically update in regards to new dimensions or updated dimensions in a design.

Segment 1 uses variables and equations throughout the test.  Before we begin the exam, let’s turn on two features in SW that will come in handy.  If we go to Tools/Options – System Options then Feature Manager, we can set Equations and Sensors to ‘Show’.  This will populate both in the design tree so we can easily find it when we are working on our test.  We will discuss Sensors later in the blog.

Now when we start a new part, in the feature tree, we can see both of these options. 

When we start our test, we see that we are given some variables and further into the test, we are given an equation.  Let’s look at how to enter these variables and equations before we even start modeling.

We will start a new part, right click on the equations folder and select ‘Manage Equations’.  This will open up our equations dialog box.  Under Global Variables, type the letter A. Tab over to Value/Equation and give it a value of 20.  Hit the Enter Key and it takes you to the comments box.  In a real world application, you can give this variable a description so that people after you know what it is.  For the purpose of the test, there isn’t much value in this field.  If you hit Enter again, it drops you to a new line under “A”.  Now set B equal to 10 and start a third line.  On the third line, we are going to set C equal to the equation (1.5*’A’)+5.  You will notice at the bottom of the equation manager that there is an equation section.  This is for a direct application of an equation to a dimension.  While it is not needed for the exam, you can double click a dimension and apply an equation to it from directly in the model.  The equation will be displayed here.  Let’s also check the ‘Automatically Rebuild” box.  We can now click OK and close out the equation manager dialog box.



Let’s start our part on the top plane.  Select this plane and start a sketch.  On this plane, we will sketch two circles with the center on the origin, one slightly bigger than the other.   Put a dimension on both, the value does not matter at this point.


Double click the dimension for the inner circle (32.27 above).  If we type =A in the dimension, we can now link this dimension to the variable A.



Click the check and repeat the process for the second dimension, linking it to B.

You will see that we now have our diameters linked to our variables and SOLIDWORKS is show us a new symbol (Red Sigma) that means we are linked to the equations manager.



Now, let’s extrude this part.  Select the Features tab, click Extrude Boss/Base and in the Direction one boss, set D1 equal to C.  Click the check mark and we have a part!


Why is this important?  On the exam, the variable will change.  The variables are also used multiple times in the exam.  This is done to force you to show your knowledge of how to use them.  It’s much easier to change A in the Equation Manager rather than sift through your models and find every instance of A.

If we open the equations manager again by right clicking on equations and selecting manage equations we can change these variables.  Let’s change A from 20 to 30.  Move the equations manager off the model so you can see what happens when you click ok.

Our part changed from this:


To This:



Diameter A updated from 20 to 30 and Length C updated to from 30 to 50.

If you have any questions on equations, post them below and we will discuss them.

Next time we’ll talk about materials and mass.

Bryan